Digital workflow
CAD design
Manufacturing-ready custom insole design from your 3D foot scans.
Digital insole design
Custom orthotic insole design from 3D foot scans
CAD CAM Consultancy provides professional CAD design services for custom orthotic insoles created directly from 3D foot scans. Send us your scan files and prescription details, and we will create a precise digital insole design ready for manufacturing.
This service supports organisations adopting digital orthotic workflows without the need for in-house CAD expertise. Whether the orthosis will be produced by CNC milling, vacuum forming, or 3D printing, we ensure the design is optimised for manufacturing.
Send us the scan
Provide the patient’s 3D foot scan file together with any prescription details or clinical notes. Common file formats we work with include STL and OBJ.
Custom CAD design
Using specialist orthotic CAD software, we design a custom insole tailored to the patient’s foot shape and clinical requirements — considering biomechanics, alignment, pressure distribution, and comfort.
Receive your file
Once the design is complete, we deliver a manufacturing-ready CAD file for CNC milling, 3D printing, or vacuum forming — whatever your preferred production method.
Turnaround time — typical design turnaround is 3–5 working days, depending on the complexity of the case.