Advanced manufacturing

Additive manufacturing

Precise, lightweight orthoses that scale with your clinic.

HP Multi Jet Fusion 3D printer

Bespoke solutions

3D printed splint solutions

At CAD CAM Consultancy, we specialise in producing custom splints from patient scans or traditional casts, offering a seamless transition from conventional methods to cutting-edge 3D printing technology. Our process ensures precise, comfortable, and fully tailored orthoses that meet the unique needs of every patient.

With a typical turnaround of just under 10 working days, our service is fast and reliable, helping clinics and healthcare providers streamline their workflow, with competitive pricing that makes high-quality, bespoke splints accessible and scalable for your business.

Bespoke solutions

Custom orthotics made simple

Additive manufacturing has completely changed the way we make orthotic devices. With 3D printing and digital design, we can create devices that are accurate, lightweight, and comfortable, and they look good too. Every device is made to fit the patient perfectly, time after time.

Our Additive Orthoses range comes from years of research and development and includes everything from foot orthotics to AFOs, helmets, and face masks.

HP Multi Jet Fusion

Lightweight, durable and repeatable

At CAD CAM Consultancy, we use HP Multi Jet Fusion (MJF) 3D printing to create custom orthotic devices tailored to each patient. This advanced technology produces lightweight, durable orthoses with precise fit, reliable comfort, and repeatable quality.

MJF also allows complex, customised designs, enabling clinics to deliver high-performance, patient-specific orthotics that improve mobility, alignment, and overall comfort, setting a new standard in modern orthotic care.

Why clinics choose our Additive Orthoses

A perfect fit every time, made from a patient’s scan

Lightweight and comfortable enough to wear all day

A versatile range, from standard orthotics to complex neurological devices

Easy to scale, reliable for one patient or hundreds