CAD Design
Custom Orthotic Insole Design from 3D Foot Scans
CAD CAM Consultancy provides professional CAD design services for custom orthotic insoles created directly from 3D foot scans.
Clinics and orthotic laboratories can send us their scan files and prescription details, and we will create a precise digital insole design ready for manufacturing.
This service supports organisations adopting digital orthotic workflows without the need for in-house CAD expertise.
Whether the orthosis will be produced by CNC milling, vacuum forming, or 3D printing, we ensure the design is optimised for manufacturing.
How the Process Works
Send Us the Scan
Provide the patient’s 3D foot scan file together with any prescription details or clinical notes.
Common file formats we work with include: STL / OBJ
Custom CAD Design
Using specialist orthotic CAD software, we design a custom insole tailored to the patient’s foot shape and clinical requirements.
Each design considers biomechanics, alignment, pressure distribution, and comfort to ensure the final orthosis supports the intended treatment goals.
Receive Your Manufacturing File
Once the design is complete, we deliver a manufacturing-ready CAD file that can be used for:
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CNC milling
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3D printing
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Vacuum forming workflows
This allows your clinic or lab to produce the orthotic using your preferred manufacturing method.
Turnaround Time
Typical design turnaround is 3-5 working days, depending on the complexity of the case.
Submit Your Scan
If you would like us to design a custom insole from your scan, contact us and we will provide a secure upload link to submit your 3D foot scan and prescription details.